The burnt traces came from a row of heat sink mounted transistors along the side of the board. Disconnecting the battery when welding on a vehicle is a recommended safety precaution. This is because welding creates a lot of electrical current and voltage, which can cause electrical components in the vehicle to malfunction or become damaged.
If welding with a car battery is not a viable option, several alternative methods are available. One popular alternative is using a dedicated welding machine, which is specifically designed for welding purposes. These machines provide adjustable voltage and current control, allowing for greater precision and flexibility in the welding process.
There was always at least a couple full time welders. They never unhooked batteries when welding on a truck or a machine. Never had battery or electrical problem from welding. Not until electronic controls became the norm.
They never unhooked batteries when welding on a truck or a machine. Never had battery or electrical problem from welding. Not until electronic controls became the norm. Link-Belt machinery in the mid 1990's had a sticker on a couple spots on the machine that warned to disconnect the electronics before doing any welding repairs on this machine.
Some people have welding skills, but many welders don’t have much experience in stick welding. Not many people can foresee the need for battery welding. If you are sure to go for it someday, a welding machine with a wire-feed system will come handy, particularly in case of welding 1/2-inch thick metal using automobile batteries.
This is because welding creates a lot of electrical current and voltage, which can cause electrical components in the vehicle to malfunction or become damaged. Disconnecting the battery helps to prevent this by isolating the electrical system of the vehicle from the welding equipment.
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