In this paper, we explore battery disassembly using industrial robots. To understand the disassembly process, human workers were monitored, and the operations were analyzed and broken down...
The design of the disassembly system must consider the analysis of potentially explosive atmospheres (ATEX) 1 of the area around the battery pack and, if necessary, adopt tools enabled to work in the corresponding ATEX zone.
However, the current lack of standardisation in design remains a significant barrier to automating battery disassembly . Additionally, the uncertain conditions of end-of-life or damaged EVBs add to the complexity of executing the disassembly process effectively.
When disassembling battery π, the feasible disassembly sequence is the full permutation of n components, that is A n n = n!. However, there exist error sequences generated due to AND and OR precedence.
To conduct the operations, destructive disassembly has been a prevailing practice. The disassembly phase of the battery pack includes cutting cable ties, cutting cooling pipes, and cutting bonded battery modules and the battery bottom cover for separation .
Second, considering the degree of deformation caused by twisted or damaged is difficult to automate, and the explosive nature of batteries may hurt operators, a semi-autonomous disassembly method with human-robot collaboration can handle the disassembly of power batteries.
It is well known that the current void of battery design regulation created a heterogeneous ensemble of design solutions that represent a challenge to automatic disassembly . New EU battery regulation defines requirements on sustainability, safety, labelling and information on the batteries marketed and put on service in the EU.
In this paper, we explore battery disassembly using industrial robots. To understand the disassembly process, human workers were monitored, and the operations were analyzed and broken down...
Adding a part to a vehicle means it must be assembled as well as disassembled which results in a need for a product that is optimal for an assembly-line. A literature study is therefore …
The application discloses a battery disassembly control method, a system, equipment and a medium of a battery replacement vehicle, wherein the battery disassembly control method...
To efficiently disassemble power batteries, a human-robot collaboration model to minimize the completion time is developed by integrating optimization problems containing three strongly coupled sub-problems at disassembly stages: the scheduling sequence of several batteries with varying degrees of damage, the disassembly procedure of the ...
Automated Disassembly of Battery Systems to Battery Modules Anwar Al Assadi * a,, Thomas G ¨ otz a, Andreas Gebhardt a, Oliver Mannuß a, Bernd Meese a, Johannes
Based on a disassembly experiment of a plug-in hybrid battery system, we present results regarding the battery set-up, including their fasteners, the necessary disassembly steps, and the...
Dangers associated with high voltage and thermal runaway make a robotic system suitable for the automated or semi-automated disassembly of EV batteries. In this paper, we explore battery disassembly using industrial robots. To understand the disassembly process, human workers were monitored, and the operations were analyzed and ...
Based on a disassembly experiment of a plug-in hybrid battery system, we present results regarding the battery set-up, including their fasteners, the necessary …
Manual disassembly of the lithium-ion battery (LIB) modules of electric vehicles (EVs) for recycling is time-consuming, expensive, and dangerous for technicians or workers. Dangers associated with high voltage and thermal runaway make a robotic system suitable for the automated or semi-automated disassembly of EV batteries. In this paper, we explore battery …
A large number of battery pack returns from electric vehicles (EV) is expected for the next years, which requires economically efficient disassembly capacities. This cannot be met through purely manual processing and, therefore, needs to be automated. The variance of different battery pack designs in terms of (non-) solvable fitting technology and superstructures …
In this paper a scenario-based development of disassembly systems is presented with varying possible design aspects as well as different amounts of end of life battery systems. These scenarios ...
This paper addresses the development of a flexible robotic cell for the fully automated disassembly of battery modules from battery systems. The paper presents all required tools and...
Dangers associated with high voltage and thermal runaway make a robotic system suitable for the automated or semi-automated disassembly of EV batteries. In this paper, we explore battery disassembly using industrial robots. …
In this paper, we propose a Battery Disassembly AMMR (BEAM-1) system based on NeuralSymbolic AI. It detects the environmental state by leveraging a combination of multi-sensors and neural predicates and then translates this information into a quasi-symbolic space.
The teleoperated disassembly system with integrated AR and DT, as presented in this paper, aims to enhance the user''s ability to intuitively monitor tasks and remotely control the robot. The development of this system focuses on two aspects. First, the system collects and processes data from the robot''s sensors while the robot is performing the disassembly task. …
The battery heating method includes external heating method and internal heating method. The external heating method heats the battery cell through heat transfer from the outside. Ma et al. proposed a method for optimizing a battery heating system using liquid. The temperature of the battery cell and the pressure of the liquid were used as the objective …
2.1 Battery Disassembly. Disassembly strategy study is one of the earliest researches for battery disassembly tasks, which currently are primarily carried out by humans [2,3,4] om 2014 to 2015, researchers designed a disassembly workstation and conducted in-depth research on the Audi Q5 battery pack [].Recent research work is to further refine the …
In this paper, we propose a Battery Disassembly AMMR (BEAM-1) system based on NeuralSymbolic AI. It detects the environmental state by leveraging a combination of multi …
This paper addresses the development of a flexible robotic cell for the fully automated disassembly of battery modules from battery systems. The paper presents all required tools and...
Analysis of emerging concepts focusing on robotised Electric Vehicle Battery (EVB) disassembly. Gaps and challenges of robotised disassembly are reviewed, and future perspectives are presented. Human–robot collaboration in EVB processing is highlighted. The potential of artificial intelligence in improving disassembly automation is discussed.
Finally, we apply the proposed method to derive optimal disassembly strategies for one selected battery system for two condition scenarios. The results show that the optimization of disassembly ...
HRC-based remote disassembly can be achieved through three distinct levels of control, depending on how the robot is operated, and they are (1) direct control, (2) autonomous control, and (3) shared control. Direct control entails the operator exerting direct influence over every movement of the robot to successfully execute the task at hand ...
In this paper, we explore battery disassembly using industrial robots. To understand the disassembly process, human workers were monitored, and the operations were analyzed and broken down...
In order to solve the problem that the new energy power battery system was mainly manually disassembled, and the robot could not complete the disassembly alone, a method based on human-machine cooperative disassembly sequence planning was proposed. First, according to the connection relationship between the parts and the priority constraint relationship, a product …
To efficiently disassemble power batteries, a human-robot collaboration model to minimize the completion time is developed by integrating optimization problems containing …
Analysis of emerging concepts focusing on robotised Electric Vehicle Battery (EVB) disassembly. Gaps and challenges of robotised disassembly are reviewed, and future …
HRC-based remote disassembly can be achieved through three distinct levels of control, depending on how the robot is operated, and they are (1) direct control, (2) …
Remanufacturing includes disassembly and reassembly of used products to save natural resources and reduce emissions. While assembly is widely understood in the field of operations management, disassembly is a rather new problem in production planning and control. The latter faces the challenge of high uncertainty of type, quantity and quality conditions of …
Adding a part to a vehicle means it must be assembled as well as disassembled which results in a need for a product that is optimal for an assembly-line. A literature study is therefore conducted in this project to improve the understanding of methods including modularisation as well as Design for Assembly and Design for Disassembly.
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